What Is MDF?
It is therefore a lower-cost replacement for natural wood. You get a natural wood looks without having to spend money on expensive wood. MDF is the expenditure of most people.
Also, Read: Top 15+ Best Plywood Brands in India
MDF Material is traditionally made of wood fibers that have been broken down into residuals, then mixed with wax and resins and heat pressed into dense, durable sheets. A sheet of MDF will be heavy, smooth, and even, with a flat surface that can be painted or sealed
What Is MDF Board?
MDF is a high grade, composite material. It is made from recycled wood fibers and resin. It is dried and pressed to produce dense, stable sheets. Because of this process, MDF does not warp or crack like wood. And since MDF is made from small particles, it doesn’t have noticeable grain patterns.
This will result in a smoother finish on the cabinets. MDF is also less expensive, which is sometimes a big selling point for some people. Depending on budget, others are willing to spend the extra money to purchase the all wood cabinets.
Advantages of MDF Board
- MDF has economic value for average citizens as it is cheaper and cheaper. So, they’re beyond everyone’s scope to buy. You may normally purchase MDF at a fraction of the cost of buying actual wood. By opting to use medium density fiberboard in some parts of the building, you can save money on other items. This offers you a lot of versatility when it comes to the budget of your project.
- 100% recycled material is used, which ensures that no tree is chopped down, meaning that it is environmentally safe.
- MDF is easy to label in a range of colours and is simpler to mold than solid wood. The MDF process is simple to complete. All sorts of colour, paint may be uniformly coated on the MDF is the ideal substrate for the result of painting.
- MDF is a highly engineered device. So it doesn’t have any grain. MDF does not provide ties which can bleach the ground of a piece or make it impossible to mount parts. That’s why it’s easy to cut and drill without the chance of injury. Its density makes it ideal for robots as well.
- MDF is resistant to termites and other insects due to the chemicals used in its construction during the manufacturing process.
- In comparison to natural wood products such as doors, MDF will not expand and contract in heat and humidity.
Also, Read: MDF vs Plywood | What Is MDF | What Is Plywood
Disadvantages of MDF Board
- MDF is made of wood, minor quantities of formaldehyde which be degassed during building, although this has mostly drained away by the completion of the development process. The decorated MDF therefore eliminates any health hazard.
- MDF will expand if the water is hit. MDF extracts water faster than timber.
- MDF needs to be heavily maintained – once MDF is broken or damaged, this can be quickly restored or sealed.
- The additives used to make MDF make the substance less child-friendly than most fabrics.
- MDF is softer than natural wood and is not built to withstand extreme stress. It is vulnerable to breaking or breaking up under extreme tension. Long load-bearing The durability of MDF furniture is smaller than that of natural wood furniture.
MDF Board Uses
Due to the smoothness of Medium Density Fiberboard (MDF), it can be easily painted, cut, and shaped, creating it an outstanding mater.
Medium Density Fiberboard (MDF) is a specially engineered commodity that is generated from wood fibers. It is a dense commodity and has various uses in a variety of industries. Fiberboard is a well-built product and is often coated with a veneer and it can also contain secondary raw materials such as fibers from sugarcane and wood chipping.
Common Uses Of MDF Board are as follows,
1. Uses of MDF Board: Cabinetry
An additional thing that normal density fiberboard is known for is home interior cabinetry. It is most common to discover cabinets made of fiberboard and then completed with solid wood laminate on top.
Home interior commodities like kitchen cabinets and shelving units are generally built from Medium Density Fiberboard(MDF) and this also contains doors, moldings, and sometimes even flooring such as wood impact laminates.
There are several different applications that can be combined with using Medium Density Fiberboard (MDF) and these are only limited examples of how it is utilized in home interiors.
2. Uses of MDF Board: Fire Resistance
One interesting usage for medium density fiberboard that several people may not be conscious of is its fire retardant capabilities. Specific buildings and structures expect the use of fire retardant MDF Board in their construction.
This type of fiberboard is perceived to be used in the construction of commercial buildings which contain stores and offices and different buildings that must fulfill certain building legislation and requirements for safety.
Some homeowners select to utilize fire retardant MDF Board in the construction of the new homes as well as to furnish further safety from any possible fires spreading.
3. Uses of MDF Board: Vapour Repulsion
Medium-density fibreboard can be also utilised as a vapour obstacle and insulation for both residences and commercial buildings. This is because it has durability and procedure that makes it an excellent vapour obstacle when utilised with additional vapour repellant products.
This type of wood is prepared to deal with the big periods of moisture and drying out without occurring damaged like shrinking or going through the method of rotting.
It can be an act as a vapour obstacle and it can also give insulation and avoid heat loss which would finally help with lowering heating expenses and electrical bills.
4. Uses of MDF Board: Soundproofing
This may not be as widely recognised, but fiberboard can also give soundproofing and reduce the ability of sound to travel. Several speaker manufacturers utilize medium-density fiberboard or particleboard because it consumes sound and prevents vibration from inside the speaker case.
This wood commodity can also be utilized in media rooms, walls of apartment buildings and offices as well as the floor underlayment to enable minimize sound disruptions and noise pollution.
Several different contractors and building firms use MDF Board for this specific purpose during construction for the requisition of decreasing noise and sound traveling.
5. Uses of MDF Board: Furniture
This is an extremely versatile material to work with and the various practical uses for Medium Density Fiberboard (MDF) and what you can do with it.
To begin with, several different furniture companies utilise specially assessed Medium Density Fiberboards and if you have always purchased an economical piece of furniture like a bookshelf or an entertainment center, therefore chances are they may be constructed from MDF.
Several different economical furniture pieces are constructed from low to medium density fiberboard because this special product is easily manufactured and is inexpensive, which lowers the cost of manufacturing and production.
Obtaining low-density fiberboard typically decreases the costs connected with manufacturing furniture and it is a very popular material that is used in the creation of prefabricated furniture.
Companies like IKEA and different big store companies give products that are manufactured from this material.
6.Uses of MDF Board: Roofing
Another interesting truth about the versatility know that fiberboard is usage around the home both the inside and outside. Fiberboard can be utilized for all types of housing desires comprising roofing materials for low sloped roofs.
Medium Density Fiberboard is an outstanding material that can be utilized as backing for shingles of any type of roof. You can also utilize it as sheathing for walls inside your home.
Medium Density Fiberboard is extremely durable as well as flexible which provides it multiple applications when it comes to a family home both in the interior and exterior.
Finally, medium density fibreboard is a top-notch solution with many various uses and aspects that it can be utilized for. This list of popular practical usages of Medium Density Fiberboard (MDF) is just a brief example and there are plenty of more uses of Medium Density Fiberboard (MDF) that can be utilized for.
It will continue to be an inexpensive option rather than buying timber commodities such as plywood and with its various uses, it will ever be a well-known and widely utilized material in the fabrication of furniture all the path to the construction of buildings and homes.
MDF Board Properties
- Water Absorption
- Internal Bond Strength
- Modulus of Rupture
- Modulus of Elasticity.
Application of MDF Board
- Cabinets and Shelves
- Decorative projects
- Speaker boxes
- Doors and door frames
- Tradeshow booths and theater set construction.
How to Waterproof MDF Board?
Should not use waterborne polyurethane, since it can not be conveniently attached to the surface of the MDF.
You would need to start with a latex primer or an MDF-specific primer. Using a 3/8-inch paint roller to add the primer and a paintbrush to hit any places that cannot otherwise be touched. Enable the primer to dry for six hours.
Step three is your final layer of paint or sealant; allow at least three days of drying to make the MDF moisture resistant.
What Is MDF Made of?
MDF was produced by disintegrating both hardwoods as well as softwood into the wood fibers, with MDF generally comprised of 82% wood fiber, 9 percent urea-formaldehyde resin glue, 8 percent water, and 1 percent paraffin wax.
The density is usually among 500 kg/m3 (31 lb/ft3) and 1,000 kg/m3 (62 lb/ft3). The range of density as well as categorization as light, specification, or high-density boards is misnomer and confusing.
The density of its panel, once assessed in regards to the density of the fiber that ends up going into the panel, is important.
In the scenario of softwood fiber panels, a dense MDF panel with a density of 700–720 kg/m3 may be termed “ density, while a board of the very same density created of hardwood fibers also isn’t considered an important density.
Fiber Production For MDF
- The unprocessed elements that make up a piece of MDF must undergo some certain procedure before they become appropriate. A large magnet is used to eliminate any magnetic impurity and the materials are kept separate by size. The materials will then be compacted to drain the moisture but instead fed into the refiner, which crushes them into small pieces.
- Resin would then be implemented to improve bind the fibers. This combination is put in a very huge dryer that is heated by gas or oil. This dry mixture is run via a drum compressor fitted with automated systems to ensure proper density and strength. The subsequent pieces are therefore cut to the appropriate length with the manufacturing saw while still warm.
- Fibers are processed as individual but intact fibers and vessels, produced in a dry process. The chips are then compacted into small plugs using a screw feeder, heated for 30–120 seconds to soften the lignin in the wood and then fed into a defibrator.
- A typical defibrator consists of two counter-rotating disks with grooves in their faces. Chips are fed into the center and fed outwards between the disks by centrifugal force.
- The decreasing size of the grooves gradually separates the fibers, with the help of softened lignin between them. The pulp wants to enter a ‘blowline’ from its defibrator, an unique portion of the MDF procedure. This is an expanded circular pipeline, originally 40 mm in diameter and up to 1500 mm in diameter.
- Wax is infused during the first step, that also coats the fibers and is distributed equally by the turbulent motion of the fibers. The urea-formaldehyde resin is then infused as the primary bonding agent. Wax enhances moisture resistance as well as the resin originally significantly reduces clumping.
- The substance dries in the final heated blowline expansion chamber and expands into a fine, fluffy, and light fiber. This fiber may be used or stored immediately.
MDF Manufacturing Process
It involves some process, such as:
- Wood preparation.
- Resin recipes.
- Press technique.
- Panel sanding technique.
Step 1. Collection
The first stage of wood processing is the collection and grinding of raw materials or wood residues. Chips and shaves are harvested from sawmills and plywood plantations.
Debarking is achieved while softwood is used (eg. Eucalyptus sp.). Debarking decreases agricultural waste and grits and improves fine grinding. If required, the softwood shall be trimmed and re-sliced. A chopper can be used for this purpose.
Step 2. Wood Preparation
Impurities are separated using magnetic metal. The substance is divided into large lobes and small pitches. The remaining metals are isolated by a magnetic detector. Picked fibers are submitted to news. For this purpose, a side-screw feeder and a plug screw feeder are used.
Water is collected which has an essential role for it. The refiner tears the substance into functional fibres. Foreign items are removed by massive motor units.
Step 3. Curing and Pressing
The resin is applied after processing to reduce the resistance of formaldehyde and the catalyst is added after refining. The quantity of resin shall be controlled by the volume required. The scalping roll is used to render a mat or pad with a uniform thickness.
Compression is performed in a couple of stages. They are sliced or trimmed before final processing. A bigger drum is used to compact it onto a single mat or pad. The resulting board is cut before cooling.
Step 4. Panel Sanding
The finished panels are sanded to a flawless surface. Belts are used and abrasive coating is found. Various ceramic abrasives, such as zirconium alumina, aluminum oxide, are used.
In comparison, silicon carbide is used for smoother surfaces. Double-way grading is performed to boost accuracy. Anti-static equipment is used to discourage the use of static energy during construction. Static electricity can create excess dust.
Step 5. Finishing
The very first step of the finishing process is cutting. MDF changes depending on the consistency specifications of the finishing stages.
Tiny scale cuttings: (42–49 inches/1071–125 cm) die cuttings are used. Broadsheet cutting: (e.g. 100 inches) Guillotine cutting is used. Laminate is the second level of finishing. The fiberboard is being sent among two rolls of paper. The adhesives are subjected to two rolls.
As a result, the fiberboard is coated with adhesive. Vinyl, foil, etc. are being used in the last covering. They are fitted with a lamination system.
MDF Board Vs Particle Board
Here we are discussing much differences between MDF Board Vs Particle Board are as follows.
1. MDF Board Vs Particle Board: Look
MDF Board: MDF has a smooth finish as it consists of wood grains that are of the same size.
Particle Board: Particle-boards do not have a smooth surface as they consist of wood shavings and chips.
2. MDF Board Vs Particle Board: Density
MDF Board: MDF has a higher density level than particle-board.
Particle Board:Particle-boards have a lesser density level.
3. MDF Board Vs Particle Board: Strength
MDF Board: Medium Density Fiberboard is fairly tougher than the particle-board.
Particle Board: Particle-board is not very tougher than the Medium Density Fiberboard.
4. MDF Board Vs Particle Board: Durability
MDF Board: Medium Density Fiberboard is very durable compare to the particle-board.
Particle Board: Particle-boards are fairly less durable.
5. MDF Board Vs Particle Board: Weight
MDF Board: Medium Density Fiberboard is Heavier than particle boards.
Particle Board: Particle-board is in Lightweight compare to the Medium Density Fiberboard.
6. MDF Board Vs Particle Board: Moisture
MDF Board: Medium Density Fiberboard is more resistance to water.
Particle Board: Particle-board is limited resistance to water.
7. MDF Board Vs Particle Board: Lifespan
MDF Board: Medium Density Fiberboardcan stay in a proper situation for up to 10 years.
Particle Board: Particle-boards can remain for up to 25 years.
8. MDF Board Vs Particle Board: Price
MDF Board: Medium Density Fiberboard is Costlier than the particle-board.
Particle Board: Particle-board is Cheaper in the price.